DigiPack · Digital Printing Platform
Short runs. Zero compromise.
DigiPack is Sixto's digital flexible packaging platform — built for brands that need 1,000-unit launches, 2-week lead times, and the freedom to version, test, and personalize without plate charges.
Why DigiPack
The economics of digital, the craft of flexo.
1,000-unit minimums
Launch SKUs, run regional tests, version for retailer programs without committing to 25,000+ units.
2-week lead time
From approved artwork to printed inventory, DigiPack ships in roughly half the conventional flexo timeline.
Full variable data
Print every unit different — serialization, regional copy, batch codes, even unique 1:1 designs.
7-color CMYK + W + 2
Expanded gamut covers >95% of Pantone references without custom inks or plate charges.
Mono-material ready
Prints natively on recyclable PE and PP structures so digital doesn't compromise sustainability.
Substrate flexibility
Pouches, rollstock, and labels all qualified on the same DigiPack line.
Benefits
Built for the way brands launch today.
DigiPack removes the legacy friction of flexible packaging — high minimums, long lead times, plate charges, warehouse risk.
- No plate or tooling charges — change artwork between runs at zero cost
- Test multiple designs in-market without warehouse risk
- Personalized or regional packaging at production speed
- Sustainable substrates without surcharges
- Print-on-demand inventory model reduces obsolescence
Applications
Where DigiPack shines.
- Product launches — first 1,000 units before scaling.
- Limited editions — seasonal, collaboration, or influencer SKUs.
- Regional variants — Spanish copy, retailer-exclusive packs, market tests.
- DTC subscriptions — versioned content per cohort or month.
- Sampling & promo — branded sachets and promotional packs.
Technical specifications
DigiPack at a glance.
DigiPack press specifications
- Minimum order
- 1,000 units
- Lead time
- 2 weeks (post-approval)
- Print resolution
- 1200 dpi
- Color system
- CMYK + White + Orange + Violet
- Substrates
- PE, PP, PET, foil, paper
- Max web width
- 26 inches
- Variable data
- 100% — every unit unique
Materials
Substrate library.
DigiPack is qualified across recyclable and barrier substrates.
- Mono-material PE (How2Recycle ready)
- Mono-material PP
- PET / PE laminate
- Met-PET barrier structures
- Foil laminates
- PCR substrates up to 50%
- Bio-based films
- Kraft paper / PE
- Compostable structures (limited)
Industries
Trusted across the shelf.
- Snack Foods
- Coffee & Tea
- Beverage
- Pet Food
- Nutraceuticals
- Personal Care
- Cannabis
- Household
- DTC Brands
See real DigiPack programs in our case studies.
When does DigiPack make economic sense vs. flexographic?
Below ~10,000 units, DigiPack is almost always more cost-effective once plate costs are factored in. Between 10–25k units, the answer depends on color count and SKU complexity. We'll run the math both ways in your quote.
Will DigiPack match my existing flexo color?
Yes. Our expanded-gamut CMYK+OV process hits >95% of Pantone references, and we color-match to your existing print standard. Side-by-side approval samples ship with every first run.
Can DigiPack print on recyclable mono-material films?
Yes. DigiPack is qualified on How2Recycle-ready PE and PP mono-material structures with no print quality compromise.
What artwork format do you need?
Print-ready PDF/X-4 with embedded profiles. Our prepress team will normalize files and return a digital proof within 1 business day.
How does variable data pricing work?
Variable data is included at no surcharge — print one design or one million unique designs at the same per-unit cost.
Next step
Ready to spec your first DigiPack run?
Send us your artwork and target volume — we'll return a digital proof and full quote within 48 hours.